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LCAC_Man #1027 LBZ Duramax Conversion
Author: LCAC_Man (Show all albums)

This album will cover the Duramax/Allison conversion(including dash cluster integration), installation of airbags to assist suspension, conversion of vacuum brakes to Hydroboost, replacement of Onan gas generator with a Onan/Cummins 5500LP, inverter/charger installation, dual roof a/c installation, and Bedroom reconfiguration that will add "pass-thru" storage.
Show Newest Photos First | Show Oldest Photos First461 Photos - Page : [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34] [35] [36] [37] [38] [39]


intercooler tubing fabrication and installation, passenger side

(1 Comments)
intercooler tubing from drivers side, I tried to use only enough of the silicone connectors as to allow reasonable removal of the tube sections

drop down from the overhead to the intercoolers

intercooler location, trans coolers will sit above them and then the fans on top of them


repurposed the old onan drip/splash shield material to fabricate a heat shield for the engine and generator mufflers the rest of the exhaust tubing will be heat tape wrapped

interior side of newly fabbed heat shield

(2 Comments)
I couldn't find an intercooler in the size I wanted (31x24)that had both inlet/outlet on the same end, so, I bought two 31x12 intercoolers and I cut the end tanks off and will fabricate a new single end tank

lower radiator hose solution was pretty easy, used half of the donor hose and added an elbow. secondary hose will likely be the heater return


had to fabricate a clamp standoff to keep the hose clear of the fan

got to love google, found a simple solution to make my own beads on the intercooler tubing

vise grips, washer and saddle from a muffler clamp, pretty simple recipe

good shot of tube routing with the radiator back out
Show Newest Photos First | Show Oldest Photos First461 Photos - Page : [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34] [35] [36] [37] [38] [39]

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